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The DFA Quail Hollow Plant is a new construction, state-of-the-art milk drying facility and the first of its kind in the U.S. at the time of completion. Big-D’s project scope included construction of the 125,000-sf processing plant, a 4,000-sf wastewater treatment facility, and site development for the 31.5-acre plot. The facility includes areas for receiving, labs, silo alcoves, separating, wet processing, evaporating, drying, packaging, and warehouse space. Big-D self-performed the concrete work which included 40- to 60-ft high tilt-up wall panels for the process area, with the balance of the frame being structural steel clad with insulated metal panels. Deep pile concrete foundations support the dryer and evaporator towers. Finishes include insulated metal panel walls and ceilings, high performance wall coatings over concrete, urethane floor system and stainless-steel fixtures. Big-D coordinated deliveries and installation of all the building and process equipment. Challenges included heightened sanitation requirements and Big-D took numerous special precautions to avoid contaminates from the construction process from entering the new facility.

Dairy Farmers of America Quail Hollow Milk Drying Plant

Award of Merit – Manufacturing, ENR Mountain States 

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Dairy Farmers of America Quail Hollow Milk Drying Plant

The DFA Cabool Plant expansion was an approximately 53,000-sf addition built on the west side of Cabool’s existing Automatic Batch Retort room (ABR room) to house a complete Glass Filling and Packaging line. Prior to the expansion, the Cabool Plant manufactured beverages in aluminum and steel cans for several U.S. companies. Construction of the addition included process filling lines, labeling and palletizing areas, packaging material storage, recycling docks, and material handling equipment charging area. The expansion also included various employee support areas such as break room, cafeteria, restrooms, as well as shipping offices, a trucker’s lounge, new truck scale, utility relocations, and additional parking for trailers.

Dairy Farmers of America Cabool Plant Expansion

Dairy Farmers of America Cabool Plant Expansion